Precision engineering

Precision engineering from Aquila

LS7 start-propingFor Aquila Racing Cars, precision is important. We use modern technology to achieve the optimal result regarding measurements and calculations. Take for example the monocoque on the CR1, It needs 40,000 Newton metres to be twisted 1 degree, making the car very safe and extremely rigid which is very important for the car's cornering potential. This fits very nicely with the car's low weight and centre of gravity to further increase cornering speeds, braking becomes fun and gives you confidence in the car.

 

 

When we mount the GM LS series engines to the chassis and bell housing, we install our own integrally machined dry sump which saves weight, eliminates oil movement away from the oil pump pick-up, lowers the engine position and improves the car's rigidity in the engine bay area. This is where our precision engineering comes in. We use an extensive network of services to assist in our precision work and a lot of time, such processes takes less than a few hours to achieve the desired result.

 

 

Close up probe

 

Using a 3D coordinate measuring machine, we can plot the position of every hole and geometrical feature on a manufactured item within a few thousands of a millimetre. The machine does not care if it's an engine block, bell housing or even your lawnmower! From a fixed position it will tell us everything we need to know and confirm that the parts which we are using or have produced ourselves are accurate and will fit together first time. We measure both sides of the engine and the bell housing from a central point. In this instance we use the centre of the crank and the machine needs just 3 transit points from inside the centre hole to find dead centre. Now that we have the dead centre, we can go ahead and find out where the rest of our bolt and dowel pin holes are located in relation to dead centre. Hole diameters and centre axis locations are then plotted as a map, filed and can be printed out as a hard copy for immediate reference. We now have all the information we were looking for in our hand after just 30 minutes work.

 

The LS engine is then installed as low as possible in the very stiff CR1 chassis, so low that we need a slight modification of the standard Hewland NLT transaxle casing to accommodate it. Using a computerized 3D coordinate measuring machine greatly improves accuracy and saves a lot of time.
Lowering the centre of gravity reduces wear on the tyres, allows the lightly loaded inner tyres to take a greater share of the total cornering load, the rear brakes also take a greater share in the total braking effort. Saving weight also reduces all dynamic loads and reduces the wear on the brake pads. This is why our standard Wilwood 4-pot system can out-brake other GT cars with much bigger calipers and discs. From the ground up, both the CR1 and FD1 have been developed in this way and both cars have gone on to break more than one record each.

This offers our customers the peace of mind that their car has been looked after and built to a professional standard using modern technology, but most importantly they can go that little bit quicker with confidence…

Sketch CR1

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Prodly made in Denmark